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Finite element analysis on the factors affecting die crack propagation in BGA under thermo-mechanical loading

Authors

Lim N.R.E.G., Ubando A.T., Gonzaga J.A., Dimagiba R.R.N.

Document Type: Journal Article

Engineering Failure Analysis
Volume 116
October 2020

ISBN/ISSN: 13506307

DOI: 10.1016/j.engfailanal.2020.104717

Publisher: Elsevier Ltd

Abstract

Ball grid array (BGA) is one of the most innovative semiconductor packaging technologies which is capable of high input-output capacities while addressing handling and coplanarity compared with other packages. However, the BGA package is subjected to thermo-mechanical load which makes it susceptible to quality and reliability issues such as die crack. The occurrence of die crack is difficult to monitor as it is considered as an internal package issue and can be catastrophic to the electronic device which may lead to its failure. This study aims to investigate the various factors affecting die crack propagation using finite element analysis (FEA) model under thermo-mechanical loads. The energy release rate in the silicon die was used to quantify the propagation of die crack in the BGA package. The influence of the various factors on the propagation of die crack was determined through a design of experiment approach consisting of the definitive screening for initial factor screening, and response surface method through the central composite design. The results have shown that the die thickness, the glass transition temperature, the in-plane CTE of the substrate, and the initial crack length are the factors significantly affecting the die crack propagation in a BGA package. Moreover, at critical parameter conditions, the results have identified a critical crack length of 0.02236 mm. The study is aimed to benefit the research, design, development, assembly, and material engineers in the semiconductor industry providing insight to the die crack propagation of a BGA package. © 2020 Elsevier Ltd

Keywords: Ball grid array; Crack propagation; Definitive screening; Energy release rate; Finite element analysis; Semiconductor Device Manufacture; Glass transition; Dies; Central Composite Design; Thermomechanical Loads; Mechanical Loading

Funding Sponsors: Engineering Research and Development for Technology (ERDT)
Instituted of Education Sciences (IES)
Department of Science and Technology, Ministry of Science and Technology, India
Department of Science and Technology (DOST), Philippines
Philippine Council for Industry, Energy, and Emerging Technology Research and Development (PCIEERD)
Science Education Institute, DOST (DOST-SEI), Philippines

The post Finite element analysis on the factors affecting die crack propagation in BGA under thermo-mechanical loading appeared first on De La Salle University.

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